Defense

Engineering

We’ve developed thousands of new products (and reimagined conventional ones) for military aircraft, ground vehicles, weapons systems, and components such as coolant reservoirs, accumulators, thermal valves, volume compensators, and more. We design for extremes of temperature, pressure, and corrosive environments—especially when high lifecycle, zero leakage, maintenance-free operation and high performance are essential. Our process is fast and efficient, with full in-house resources, including: 3D solid modeling (rapid proof-of-concept), finite-element structural analysis, flow simulation and sizing—along with all required qualification and documentation to military specifications.

Fabrication & Testing

We bring our innovative designs to life in an advanced manufacturing facility where state-of-the-industry processes are executed under the highest standards. Seasoned technicians supervise advanced fabrication in:

• Metal joining & forming with vacuum furnaces, and hydraulic presses to 1200-ton strength
• Precision welding including methods such as TIG, laser, and electron-beam
• Metal finish & metallurgy, with two automated cleaning lines
  featuring advanced cleaning, passivation and etching capabilities
• Functional testing, including extreme environmental chambers, spring, tensile, and acceptance testing. Performance validation for all parameters.

Maintenance-Free Metal Bellows Accumulator & Reservoirs

Download our military aerospace case study today

Download the active cooling 1-pagers to learn more about Senior Metal Bellow’s extensive range of product offerings designed exclusively for the Aerospace industry.

Thermal Management Solutions for Defense Industry